Master Production Schedule
Name variants
- English
- Master Production Schedule
- Kanji
- 基準生産計画
Quality / Updated / COI
- Quality
- Reviewed
- Updated
- Source
- Citations & Trust
- COI
- none
TL;DR
A Master Production Schedule (MPS) is the time-phased plan for what to produce and when, translating demand plans into executable production commitments within capacity constraints.
Definition
A master production schedule is a detailed, time-based schedule that specifies the quantity and timing of finished goods (or end items) to be produced. It sits between demand planning and detailed material and capacity planning, often serving as an input to material requirements planning (MRP). The MPS must balance demand signals (forecasts and orders) with operational constraints such as capacity, lead times, and inventory targets. A good MPS makes commitments explicit and provides a stable planning signal, reducing schedule churn while still allowing controlled responsiveness.
Decision impact
- Use an MPS to decide production priorities, because it connects demand to capacity and stabilizes execution.
- It guides inventory targets by specifying what will be produced versus what must be stocked or expedited.
- It improves customer promise dates by making lead times and constraints visible in a single plan.
Key takeaways
- Separate the frozen window from flexible periods; stability reduces chaos and expediting cost.
- Reconcile the MPS with capacity; an infeasible schedule is worse than no schedule.
- Use exceptions and rules for changes; uncontrolled replanning creates churn across the supply chain.
- Align inventory policy and service levels; the MPS should reflect how you balance availability and cash.
- Measure schedule adherence; if actual production diverges, fix root causes and planning assumptions.
Misconceptions
- An MPS is not a guarantee that demand will be met; it is a plan based on current assumptions and constraints.
- More frequent changes do not mean better planning; constant churn can reduce throughput and reliability.
- The MPS is not only an operations artifact; sales commitments and finance targets must align to it.
Worked example
A manufacturer receives volatile weekly orders. Without an MPS, the shop floor changes priorities daily and expediting costs rise. The company establishes a weekly MPS with a two-week frozen window. Forecast and confirmed orders feed the schedule, and capacity is checked before committing. When a large order arrives inside the frozen window, the exception rule triggers: leadership must approve any change that displaces committed customer shipments. Over a month, schedule adherence improves, backorders drop, and the team can negotiate realistic promise dates because the MPS makes constraints visible and prevents uncontrolled replanning.
Citations & Trust
- Principles of Management (OpenStax)